Sleeves, Cylinder

Suzuki

How to use this chart:

Depending on the damage or the diameter of your bore after you cut or remove the old sleeve, you may need an oversize sleeve.

Understand that the all the models on the left before the blank divider will take the part numbers on the right depending on what size OD sleeve you need to make the repair correctly.

Code: CH=Chrome
AC=Alloy-Chrome Bore RS=Replacement sleeve
Cl=Cast in Sleeve Liner CS=Cast Sleeve
NK=Nikasil CC=Original Barrel is Cast Iron

 

Model

 Year  Sleeve Description Cylinder ID Sleeve Length O.D. Type Part No.
8 HP 2 Cyl.  1992 Straight sleeve
with ports cut in
2.125"(54mm) 3.680" 2.330" RS LA178OB
DT-9.9 2Cyl. 85-87 Flanged sleeve
with ports cut in
2.322"(59mm) 4.170" 2.566" RS FL063OB
DT-9.9  Cyl. 86-91 Straight sleeve
with ports cut in
2.322"(59mm) 3.936" 2.527" RS LA075OB
DT-15 2Cyl. 81-95 Flanged sleeve
with ports cut in
2.322"(59mm) 4.170" 2.566" RS FL063OB
DT-16 2Cyl. 81-87 Flanged sleeve
with ports cut in
2.322"(59mm) 4.170" 2.566 RS FL063OB
DT-25 2Cyl.   Flanged sleeve
with ports cut in
2.716"(76mm) 4.905" 3.039" RS FL078OB
DT-25 3Cyl. 88-00 Straight sleeve
with ports cut in
2.440"(62mm) 4.727" 2.644" RS LA093OB
DT-30 3Cyl. 88-97 Straight sleeve
with ports cut in
2.440"(62mm) 4.727" 2.644" RS LA093OB
DT-40 2Cyl. 84-98 Straight sleeve
with ports cut in
3.110"(79mm) 5.433" 3.394" RS L060OB
DT-50 2Cyl. 80-83 Flanged sleeve
with ports cut in
3.149"(80mm) 5.705" 3.469" RS FL719OB
DT-50 2Cyl. 1989 Straight sleeve
with ports cut in
3.307"(84mm) 5.713" 3.672" RS L162OB
Wetbike 50 HP 80-83 Flanged sleeve
with ports cut in
3.149"(80mm) 5.705" 3.469" RS FL719OB
DT-55 3Cyl. 85-97 Straight sleeve
with ports cut in
2.874"(73mm) 5.447" 3.156" RS L161OB
DT-65 3Cyl. 85-97 Straight sleeve
with ports cut in
2.874"(73mm) 5.447" 3.156" RS L161OB
DT-60 2Cyl. 84-86 Straight sleeve
with ports cut in
3.307"(84mm) 5.710" 3.670" RS L188OB
DT-65 2Cyl. 80-83 Flanged sleeve
with ports cut in
3.307"(84mm) 5.705" 3.469" RS FLB719OB
DT-75 3Cyl. 80-97 Straight sleeve
with ports cut in
3.307"(84mm) 5.713" 3.672" RS L028OB
DT-85 3Cyl. 80-97 Straight sleeve
with ports cut in
3.307"(84mm) 5.713" 3.672" RS L028OB
DT-90 V4 93-97 Straight sleeve
with ports cut in
3.307"(84mm) 5.713" 3.672" RS L137OB
DT-100 V4 93-00 Straight sleeve
with ports cut in
3.307"(84mm) 5.713" 3.672" RS L137OB
DT-115 V4 81-85 Straight sleeve
with ports cut in
3.307"(84mm) 6-1/2" 3.668" RS L029OB
DT-115 V4 EFI 86-01 Straight sleeve
with ports cut in
3.307"(84mm) 6.260" 3.667" RS L076OB
DT-140 4Cyl. 81-91 Straight sleeve
with ports cut in
3.307"(84mm) 6-1/2" 3.668" RS L029OB
DT-140 4Cyl. EFI 95-01 Straight sleeve
with ports cut in
3.307"(84mm) 6.260" 3.667" RS L148OB
DT-150 V6 EFI 81-00 Flanged sleeve
with ports cut in
3.307"(84mm) 6.525" 3.590" RS FL121OB
DT-150 Super 6 81-89 Flanged sleeve
with ports cut in
3.307"(84mm) 6.537" 3.590" RS FL062OB
DT-150 Super 6 81-91 Flanged sleeve
with ports cut in
3.307"(84mm) 6.537" 3.739" AC/RS FL104OB
DT-150 V6 EFI 93-03 Flanged sleeve
with ports cut in
3.307"(84mm) 6.537" 3.739" AC/RS FL104OB
DT-150 6 Cyl. 1999 Flanged sleeve
with ports cut in
3.307"(84mm) 6.525" 3.590" RS FL191OB
DT-175 6Cyl. 81-93 Flanged sleeve
with ports cut in
3.307"(84mm) 6.525" 3.590" RS FL121OB
DT-200 6Cyl. 81-92 Flanged sleeve
with ports cut in
3.307"(84mm) 6.525" 3.590" RS FL121OB
DT-200 6Cyl. EFI 93-00 Flanged sleeve
with ports cut in
3.307"(84mm) 6.537" 3.739" AC/RS FL104OB
DT-225 6Cyl. EFI 93-03 Flanged sleeve
with ports cut in
3.307"(84mm) 6.537" 3.739" AC/RS FL128OB
DT-225 6Cyl. EFI 93-00 Flanged sleeve
with ports cut in 
3.307"(84mm) 6.537" 3.739" RS FL186OB