Sleeves, Cylinder

Yamaha

How to use this chart:

Depending on the damage or the diameter of your bore after you cut or remove the old sleeve, you may need an oversize sleeve.

Understand that the all the models on the left before the blank divider will take the part numbers on the right depending on what size OD sleeve you need to make the repair correctly.

Code: CH=Chrome
AC=Alloy-Chrome Bore RS=Replacement sleeve
Cl=Cast in Sleeve CS=Cast Sleeve
NK=Nikasil CC=Original Barrel is Cast Iron

                             

Model/Year Cyl. Bore Size Sleeve Description Thickness O.D. Sleeve Length Type Brand           Part No.    
25 HP 80-84 2 2.834"
(72mm)
Straight sleeve with ports N/A 3.076" 4.925" RS Advanced 1103SA
25 HP 80-84 2 2.834"
(72mm)
Straight sleeve with ports N/A 3.096" 4.925" RS Advanced 1103SB
                   
25 HP 86-04 2 2.637"(67mm) Straight sleeve with ports 3/32" 2.880" 4.260" RS La Sleeve LA067OB
                   
25 HP 1993 2 2.885"(73mm) Straight sleeve with ports c-25 N/A 3.076" 4.940" RS Advanced 1165SA
25 HP 1993 2 2.885"(73mm) Straight sleeve with ports c-25 N/A 3.096" 4.940" RS Advanced 1165SB
                   
25-30 HP 86-00 3 2.342" (59.5mm) Straight sleeve with ports cut in 3/32" 2.543" 4.725" RS La Sleeve LA068OB
                   
25 HP & 30 HP 86-00 3 2.342"(60mm) Straight sleeve with ports N/A 2.543" 4.740" RS Advanced 1140SA
                   
40 HP 79-94 2 2.953"(75mm) Straight sleeve with ports c-40 N/A 3.160" 5.325" RS Advanced 1076SA
40 HP 79-94 2 2.953"(75mm) Straight sleeve with ports c-40 N/A  3.180" 5.325" RS  Advanced 1076SB
                   
40 HP ENDURO SERIES 95-97 2 3.070"(78mm) Straight sleeve with ports  3/32"  3.311"  5.592" RS La Sleeve LA101OB
                   
40 HP 83-04 3 2.637"(67mm) Straight sleeve with ports 3/32"  2.838"  5.240" RS  La Sleeve LA069OB
50 HP 83-04 3 2.637"(67mm) Straight sleeve with ports 1/8"  2.910"  5.240" RS  La Sleeve L069OB
                   
40 HP 83-04 3 2.637"(67mm) Straight sleeve with ports N/A  2.836"  5.255" RS  Advanced 1033SA
50 HP 83-04 3 2.637"(67mm) Straight sleeve with ports N/A  2.858 5.255" RS  Advanced 1033SB
                   
48 HP 94-95ENDURO SERIES 2 3.228"(82mm) Straight sleeve with ports 3/32"  3.433"  5.556" RS  La Sleeve La102OB
55 HP 94-95ENDURO SERIES 2 3.228"(82mm) Straight sleeve with ports 3/32"  3.433"  5.556" RS  La Sleeve LA102OB
                   
60 HP 92-04 3 2.834"(72mm) Straight sleeve with ports 3/32"  3.078"  5.556" RS  La Sleeve L051OB
                   
70 HP 83-04 3 2.834"(72mm) Straight sleeve with ports N/A  3.074 5.555" RS  Advanced 1034SA
70 HP 83-04 3 2.834"(72mm) Straight sleeve with ports N/A  3.094 5.555" RS  Advanced 1034SB
                   
75 HP 94-00 3 3.228"(82mm) Straight sleeve with ports 3/32"  3.433"  5.556" RS  La Sleeve  LA071OB
                   
75 HP 94-00 3 3.228"(82mm) Straight sleeve with ports N/A  3.434" 5.65" RS  Advanced 1035SA
85 HP 94-96 3 3.228"(82mm) Straight sleeve with ports N/A  3.450" 5.65" RS  Advanced 1035SB
                   
115 HP 83-88 4 3.540"(90mm) Straight sleeve with ports 3/32"  3.748"  5.163" RS  La Sleeve LA032OB
130 HP 83-88 4                
                   
115 HP 83-88 4 3.544"(90mm) Straight sleeve with ports N/A 3.748"  5.175" RS  Advanced 1038SA
130 HP 83-88 4 3.544"(90mm) Straight sleeve with ports N/A  3.788" 5.175" RS  Advanced 1038SB
                   
115 HP 89-04 4 3.540"(90mm) Straight sleeve with ports, compression 3/32" 3.748" 5.163" RS  La Sleeve LA086OB
115 HP 89-04 4 3.544"(90mm) Straight sleeve with ports N/A 3.748" 5.180" RS  Advanced 1086SA
                   
 130 HP 89-00  (6L1) 4  3.540"
(90 mm)
 Straight sleeve, with ports, compression relief notch on exhaust port.  3/32"  3.748"  5.163"  RS  La Sleeve LA087OB
 130 HP 89-00 (6L1) 4 3.544"
(90 mm)
 Straight Sleeve with ports  N/A  3.748" 5.175"  RS  Advanced 1036SA
130 HP 89-00 (6L1) 4 3.544"
(90 mm)
Straight Sleeve with ports N/A  3.768" 5.175" RS  Advanced 1036SB
                   
 150 HP 83-88  6  3.540"
(90 mm)
Straight Sleeve with ports 3/32"  3.748"  5.163" RS  La Sleeve LA033OB
 175 HP 83-87  6  3.540"
(90 mm)
             
 200 HP 83-87  6                
                   
150 HP 93-04(6R3 0) 6 3.540"(90mm) Straight Sleeve with ports 3/32" 3.787" 5.163" RS La Sleev LA147OB
150 HP 93-04(6R3 0) 6 3.544"(90mm) Straight Sleeve with ports N/A 3.787" 5.175" RS Advanced 1106SA
150 HP 93-04(6R3 0) 6 3.544"(90mm) Straight Sleeve with ports N/A 3.807" 5.175" RS Advanced 1106SB
                   
 150 HP 93-04 PRO-V 6  3.540"(90mm)  Straight sleeve, with ports, compression relief notch on exhaust port.  3/32"  3.748"  5.163"  RS  La Sleeve LA090OB
 150 HP 93-04PRO-V 6 3.544"(90mm)  Straight sleeve with ports, pro v exhaust has compression notch  N/A  3.748"  5.180"  RS  Advanced 1079SA
150 HP 93-04PRO-V 6 3.544"(90mm)  Straight sleeve with ports, pro v exhaust has compression notch N/A  3.768" 5.180" RS  Advanced 1079SB
                   
 150 HP 98-04 6  3.540"(90mm)  Straight Sleeve with ports  3/32"  3.787"  5.163"  RS  La Sleeve LA158OB
 175 HP 98-04 6                
 200 HP 98-04 6                
                   
 175 HP 88-89 6  3.540"(90mm)  Straight sleeve, with  ports,  compression relief notch on exhaust port  3/32"  3.748" 5.163" RS  La Sleeve LA127OB
                   
 175 HP 94-97  Pro-V 6  3.540"(90mm)  Straight sleeve port  3/32"  3.787" 5.163" RS  La Sleeve LA140OB
                   
 200 HP 88-89 (6G5)  6  3.540"(90mm)  Straight sleeve, with ports, no compression relief notch on exhaust port 3/32"  3.748" 5.163" RS La Sleeve LA088OB
200 HP 83-87 6  3.544"  Straight sleeve with ports N/A  3.748" 5.163" RS Advanced 1074SA
200 HP 83-87 6 3.544"(90mm) Straight sleeve with ports N/A  3.768" 5.163" RS Advanced 1074SB
                   
 175 HP 90-00  6 3.540"(90mm)  Straight sleeve, with ports, no compression relief notch on exhaust port 3/32"  3.787"  5.163" RS La Sleeve LA089OB
 200 hp 90-04 6                
                   
 175 HP 90-98 6  3.544"(90mm) Straight sleeve with ports N/A  3.787"  5.175" RS  Advanced 1037SA
200 HP
90-04
6 3.544"(90mm) Straight sleeve with ports N/A  3.807" 5.175" RS  Advanced 1037SB
                   
200 HP
93-97 Pro-V
6  3.540"(90mm)  Straight sleeve with ports 3/32"  3.787" 5.163" RS La Sleeve LA141OB
                   
200 HP 93-97 6  3.544"(90mm) Pro v straight sleeve with ports N/A  3.787"  5.175" RS  Advanced 1090SA
200 HP 93-97 6 3.544"(90mm) Pro v straight sleeve with ports N/A  3.807" 5.175" RS  Advanced 1090SB
                   
200 HP  V-MAX 3.1L 98-04 6  3.540"(90mm)  Straight sleeve with ports V max 1/8"  3.900" 6.340" RS  La Sleeve L159OB
200 HP  V-MAX 3.1L 98-04 6 3.544"(90mm)  V max straight sleeve with ports N/A  3.787" 5.175" RS  Advanced 1093SA
200 HP  V-MAX 3.1L 98-04 6 3.544"(90mm)  V max straight sleeve with ports N/A  3.807" 5.175" RS  Advanced 1093SB
                   
200 HP 2001 6 3.544"(90mm)  Straight sleeve With ports SX200, TXZR N/A  3.787" 5.175" RS  Advanced 1155SA
200 HP 2001 6 3.544"(90mm) Straight sleeve With ports SX200, TXZR N/A  3.807"  5.175" RS  Advanced 1155SB
                   
 200 HP 2002  -  3.701"(94mm)  Flanged sleeve with ports  N/A  4.380"  4.950"  N/A  Advanced 1173SA
                   
 225 HP 85-88  6  3.544"(90mm)  Straight sleeve with ports  N/A  3.748"  5.163"  RS  Advanced 1172SA
                   
 225 HP 89-97(6K7)  6  3.540"(90mm)  Straight sleeve, with ports, no compression relief notch on exhaust port  3/32"  3.748"  5.163"  RS  La Sleeve LA091OB
                   
                   
 225 HP 94-04  6 3.540"(90mm)  Straight sleevewith ports,  1/8"  3.960"  6.340"  RS  La Sleeve L092OB
 225 HP 3.1L 92-98  6  3.540"(90mm)  Straight sleeve with ports, N/A  3.903"  6.350"  RS  Advanced 1104SA
 225 HP3.1L 92-98 6 3.540"(90mm)  EFI square exhaust 2.140" wide, with compression relief notch  N/A  3.923" 6.350" RS  Advanced 1104SB
                   
225 HP 2003 6 3.661"(93mm) 3.3 L HPDI VZ225 TLRB N/A 3.981" 6.35" RS Advanced 1219SA
                   
 225 HP V 76 1996 6  3.545"(90mm)  Straight sleeve, with ports cut in  1/8"  3.900"  6.340"  RS  La Sleeve L161OB
                   
                   
225 HP 94-95 6  3.544"(90mm) 3.1L V76x straight sleeve with ports N/A 3.903" 6.350" RS Advanced 1104SA
225 HP 94-95 6  3.544"(90mm) 3.1L V76x straight sleeve with ports N/A  3.923" 6.350" RS  Advanced 1104SB
                   
250 HP 1992 6  3.544"(90mm) Straight sleeve with ports 1/8" 3.900" 6.340" RS La Sleeve L145OB
250 HP 1992 6  3.544"(90mm) Straight sleeve with ports N/A 3.903" 6.350" RS Advanced 1105SA
250 HP 1992 6 3.544"(90mm) Straight sleeve with ports N/A 3.923" 6.350" RS Advanced 1105SB
                   
250 HP 1993 6 3.540"(90mm) Oval exhaust port 1/8" 3.900" 6.340" RS La Sleeve L149OB
250 HP 1993 6 3.544"(90mm) Straight sleeve with ports N/A 3.903" 6.350" RS Advanced 1080SA
250 HP 1993   3.544"(90mm) Straight sleeve with ports N/A 3.923" 6.350" RS Advanced 1080SB
                   
250 HP V76X 94-04 6 3.543"(90mm) Straight Sleeve with ports 1/8" 3.900" 6.340" RS La Sleeve L092OB
250 HP 96-98 6 3.544"(90mm) EFI square exhaust 2.140" wide, with compression relief notch N/A 3.903" 6.350" RS Advanced 1104SA
250 HP 96-98 6 3.544"(90mm) EFI square exhaust 2.140" wide, with compression relief notch N/A 3.923" 6.350" RS Advanced 1104SB
                   
250 HP 99-00 6 3.540"(90mm) Square exhaust 2.320" wide with compression relief notch N/A 3.903" 6.350" RS Advanced 1107SA
250 HP 99-00 6 3.540"(90mm) Square exhaust 2.320" widewith compression relief notch N/A 3.923 6.350" RS Advanced 1107SB
                   
250 HP 92-98 6 3.544"(90mm) 3.1L V76X Square Exhaust 1.925" Exhaust X 2.305" Wide N/A 3.903" 6.350" RS Advanced 1104SA
250 HP 92-98 6 3.544"(90mm) 3.1L V76X Square Exhaust1.925" Exhaust X 2.305" Wide N/A 3.923" 6.350" RS Advanced 1104SB
                   
250 HP 02-06 3.3 Litre 6 3.661"(93mm) HPDI with ports N/A 3.903" 6.350" RS Advanced 1184SA
250 HP 02-063.3 Litre 6 3.661"(93mm) HPDI with ports N/A 3.923" 6.350" RS Advanced 1184SB
                   
300 HP 02-06 3.3 Litre 6 3.661"(93mm) HPDI with ports N/A 3.903" 6.350" RS Advanced 1192SA
300 HP 02-063.3 Litre 6 3.661"(93mm) HPDI with ports N/A 3.923" 6.350" RS Advanced 1192SB
                   
100/115HP   3.318 Straight 4 Stroke sleeve       5.195   1185SA
                  1185SB