Mercury
How to use this chart:
Depending on the damage or the diameter of your bore after you cut or remove the old sleeve, you may need an oversize sleeve.
Understand that the all the models on the left before the blank divider will take the part numbers on the right depending on what size OD sleeve you need to make the repair correctly.
| Code: | CH=Chrome |
| AC=Alloy-Chrome Bore | RS=Replacement sleeve |
| Cl=Cast in Sleeve Liner | CS=Cast Sleeve |
| NK=Nikasil | CC=Original Barrel is Cast Iron |
| Model | Year | Cyl. | Bore Size |
Sleeve Description | Thickness | O.D. | Sleeve Length |
Type | Brand | Part No. |
| 300 hp | 98-00 | 6 | 3.500"(89mm) | Straight sleve with ports S-3000 Drag Cast Iron Replacement Sleeve | 3.821" | 6.195" | RS/NK | Advanced | 1082SA | |
| 300 hp | 98-00 | 6 | 3.500"(89mm) | Straight sleve with ports S-3000 Drag Cast Iron Replacement Sleeve | 3.841" | 6.195" | RS/NK | Advanced | 1082SB | |
| 300 hp | 98-00 | 6 | 3.500"(89mm) | Straight sleve with ports S-3000 Drag Cast Iron Replacement Sleeve | 3.861" | 6.195" | RS/NK | Advanced | 1082SC | |
| 300 hp | 98-00 | 6 | 3.625 (92mm) | Straight sleve with ports 3.0L Pro Max | 3.884" | 6.195" | RS | Advanced | 1152SA | |
| 300 hp | 98-00 | 6 | 3.625 (92mm) | Straight sleve with ports 3.0L Pro Max | 3.904" | 6.195" | RS | Advanced | 1152SB | |
| 300 hp | 01-04 | 6 | 3.625 (92mm) | Straight sleve with ports 3.0L Pro Max | 3.884" | RS | Advanced | 1160SA | ||
| 300 hp | 01-04 | 6 | 3.625 (92mm) | Straight sleve with ports 3.0L Pro Max | 3.904" | RS | Advanced | 1160SB | ||
| 300 hp 3.0L XS 300 Optimax | 06-07 | 6 | 3.625 (92mm) | Straight sleve with ports. No Exhaust Notch | 6.195" | 3.884" | 6.195" | RS | Advanced | 1194PSA |
| 50 hp | 1999 | 4 | 2.480" (63mm) | Flanged 4 Stroke .200 Flange Thickness | 4.600" | 2.680" | 6.195" | RS | Advanced | 1161FA |
| 200/225 hp | 2002 | 6 | 3.700" (94mm) | Straight 4 stroke sleeve | 4.950" | 3.875" | 6.195" | RS | Advanced | 1173SA |
| 200/225 hp | 2002 | 6 | 3.700" (94mm) | Straight 4 stroke sleeve | 4.950" | 3.895" | 6.195" | RS | Advanced | 1173SB |
