Sleeves 9.9 Hp - 135 hp

Johnson/Evinrude/OMC/E-Tec

How to use this chart:

Depending on the damage or the diameter of your bore after you cut or remove the old sleeve, you may need an oversize sleeve.

Understand that the all the models on the left before the blank divider will take the part numbers on the right depending on what size OD sleeve you need to make the repair correctly.

Code: CH=Chrome
AC=Alloy-Chrome Bore RS=Replacement sleeve
Cl=Cast in Sleeve Liner CS=Cast Sleeve
NK=Nikasil CC=Original Barrel is Cast Iron

 
 
Model  Year  Cyl. Bore Size Sleeve Description Thick
ness
O.D. Sleeve Length Type Brand Part No.
9.9 hp 80-92 2 2.1875"(55.5mm) Straight sleeve without ports 0.0625" 2.3125" 4" CS La Sleeve T203OB
15 hp 80-92 2 2.1875"(55.5mm) Straight sleeve without ports 0.09375" 2.375" 4" CS La Sleeve LA203OB
15 hp 80-92 2 2.1875"(55.5mm) Straight sleeve without ports 0.125" 2.4375" 4" CS La Sleeve L203OB 
15 hp 80-92 2 2.1875"(55.5mm) Straight sleeve without ports 0.125" 2.313" 3.530" CS Advanced 1031SA
15 hp 80-92 2 2.1875"(55.5mm) Straight sleeve without ports .020 over size 0.125" 2.375" 3.530" CS Advanced 1031SB
                     
9.9 hp 93-04 2 2.375"(60.3mm) Straight sleeve without ports 0.0625" 2.500" 4.375" CS La Sleeve T206OB
15 hp 93-04 2 2.375"(60.3mm) Straight sleeve without ports 0.09375" 2.5625" 4.375" CS La Sleeve LA206OB
15 hp 93-04 2 2.375"(60.3mm) Straight sleeve without ports 0.125" 2.625" 4.375" CS La Sleeve L206OB
15 hp 93-04 2 2.375"(60.3mm) Straight sleeve without ports 0.125" 2.500" 3.530" CS Advanced 1147SA
15 hp 93-04 2 2.375"(60.3mm) Straight sleeve without ports .020 over size 0.125" 2.520" 3.530" CS Advanced 1147SB
                     
20 hp 68-73 2 2.500"(63.5mm) Straight sleeve without ports 0.0625" 2.625" 5.00" CS La Sleeve T208OB
25 hp 70-76 2 2.500"(63.5mm) Straight sleeve without ports 0.09375" 2.6875" 5.00" CS La Sleeve LA208OB
25 hp 70-76 2 2.500"(63.5mm) Straight sleeve without ports 0.125" 2.75" 5.00" CS La Sleeve L208OB
                     
25 hp 98-00 3 2.350"(59.6mm) Straight sleeve with ports 0.125" 2.700" 4.680" RS La Sleeve L185OB
25 hp 98-00 3 2.350"(59.6mm) Straight sleeve with ports .020 over size 0.125" 2.720" 4.680" RS La Sleeve L185OB+20
                     
30 hp 98-00 3 2.350"(59.6mm) Straight sleeve with ports, with relief hole 0.09375" 2.703" 4.687" RS La Sleeve LA176OB
35 hp 98-00 3 2.350"(59.6mm) Straight sleeve with ports, with relief hole .020 over size 0.09375" 2.723" 4.687" RS La Sleeve LA176OB+20
35 hp 98-00 3 2.350"(59.6mm) Straight sleeve with ports 0.09375" 2.702" 4.687" CS Advanced 1141SA
35 hp 98-00 3 2.350"(59.6mm) Straight sleeve with ports .020 over size 0.09375" 2.722" 4.687" CS Advanced 1141SB
                     
20 hp 85-00 2 3.00"(76mm) Straight sleeve without ports 0.0625" 3.125" 5.500" CS La Sleeve T30OB
25 hp 76-04 2 3.00"(76mm) Straight sleeve without ports 0.09375" 3.1875" 5.500" CS La Sleeve LA30OB
28 hp 86-89 2 3.00"(76mm) Straight sleeve without ports 0.125" 3.250" 5.500" CS La Sleeve L30OB
30 hp 85-04 2 3.00"(76mm) Straight sleeve without ports 0.125" 3.125" 5.250" CS Advanced 1011SA
40 hp 81-87 2 3.00"(76mm) Straight sleeve without ports .020 over size 0.125" 3.188" 5.250" CS Advanced 1011SB
40 hp 81-87 2 3.00"(76mm) Straight sleeve without ports .040 over size 0.125" 3.250" 5.250" CS Advanced 1011SC
                     
40 hp Cross
Flow
68-76 2 3.1875"(81mm) Straight sleeve without ports 0.0625" 3.3125" 5.500" CS La Sleeve T603OB
40 hp Cross
Flow
68-76 2 3.1875"(81mm) Straight sleeve without ports 0.09375" 3.375" 5.500" CS La Sleeve LA603OB
40 hp Cross
Flow
68-76 2 3.1875"(81mm) Straight sleeve without ports 0.09375" 3.375" 5.500" CS Advanced 1064SA
40 hp Cross
Flow
68-76 2 3.1875"(81mm) Straight sleeve without ports .020 over size 0.09375" 3.375" 5.500" CS Advanced 1064SB
40 hp Cross
Flow
68-76 2 3.1875"(81mm) Straight sleeve without ports .040 over size 0.09375" 3.375" 5.500" CS Advanced 1064SC
                     
40 hp 85-04 2 3.1875"(81mm) Straight sleeve, with ports 0.125" 3.453" 2.585" RS La Sleeve L012OB
45 hp 85-91 2 3.1875"(81mm) Straight sleeve, with ports .020 over size 0.125" 3.473" 2.585" RS La Sleeve L012OB+20
48 hp 87-93 2 3.1875"(81mm) Straight sleeve with ports .030 over size 0.125" 3.483" 2.585" RS La Sleeve L012OB+30
50 hp 87-04 2 3.1875"(81mm) Straight sleeve, with ports .040 over size 0.125" 3.493" 2.585" RS La Sleeve L012OB+40
55 hp 81-95 2 3.187"(81.5mm) Straight sleeve with ports 0.125" 3.442" 2.585" RS Advanced 1007SA
60 hp 80-85 2 3.187"(81.5mm) Straight sleeve, with ports .030 over size 0.125" 3.473" 2.585" RS Advanced 1007SB
60 hp 80-85 2 3.187"(81.5mm) Flanged sleeve, with ports .250 Flange Thickness 0.125" 3.453" 2.585" RS Advanced 1007FA
                     
40 hp 99-00 2 3.1875"(81mm) Straight sleeve, with non-bridged exhaust ports 0.125" 3.465" 4.540" RS La Sleeve L125OB
50 hp 95-98 2 3.1875"(81mm) Straight sleeve, with non-bridged exhaust ports .020 over size 0.125" 3.485" 4.540" RS La Sleeve L125OB+20
60 hp 93-00 3 3.1875"(81mm) Straight sleeve, oval exhaust 0.125" 3.444" 4.540" RS Advanced 1088SA
70 hp 93-00 3 3.1875"(81mm) Straight sleeve, oval exhaust .020 over size 0.125" 3.464" 4.540" RS Advanced 1088SB
70 hp 93-00 3 3.1875"(81mm) Flanged sleeve, with ports .750 Flange Thickness 0.125" 3.444" 4.540" RS Advanced 1088FA
                     
40 hp E-TEC   2 3.600"(91mm) Straight sleeve, with ports 0.09375"   5.060" RS La Sleeve LA194OB
50 hp E-TEC   2 3.600"(91mm) Straight sleeve, with ports 0.09375"   5.060" RS Advanced 1229SA
                     
40-50 hp E-TEC   2 3.600"(91mm) Flanged sleeve 0.09375"   5.060"   Advanced 1230FA
                     
60 hp 86-89 3 3.00"(76mm) Straight sleeve, with ports 0.9375" 3.190" 4.750" CS Advanced 1003SA
70 hp 72-73 3 3.00"(76mm) Straight sleeve, with ports .020 over size 0.09375" 3.210" 4.750" CS Advanced 1003SB
75 hp 75-89 3 3.00"(76mm) Flanged sleeve with .125 thickness 0.09375" 3.190" 4.750" CS Advanced 1003FA
75 hp 75-89 3 3.00"(76mm) Flanged sleeve with .125 thickness .020 over size 0.09375" 3.210" 4.750" CS Advanced 1003FB
75 hp 75-89 3 3.00"(76mm) Flanged sleeve, with ports cut in 0.09375" 3.1875 4.750" CS La Sleeve FL025OB
                     
60 hp 87-93 3 3.1875"(81mm) Straight sleeve, with ports bridged exhaust 0.125" 3.444" 4.750" RS La Sleeve L057OB
70 hp 86-92 3.187"(81mm) Straight sleeve, with ports bridged exhaust 0.125" 3.444" 4.750" RS Advanced 1006SA
70 hp 86-92 3 3.187"(81mm) Straight sleeve, with ports bridged exhaust .020 over size 0.125" 3.464" 4.750" RS Advanced 1006SB
70 hp 86-92 3 3.187"(81mm) Straight sleeve, with ports bridged exhaust .040 over size 0.125" 3.484" 4.750" RS Advanced 1006SC
70 hp 86-92 3 3.187"(81mm) Flanged sleeve, with ports bridged exhaust 0.125" 3.444" 4.750" RS Advanced 1006FA
                     
75 hp E-TEC - 3 3.600"(91mm) Straight sleeve, with ports 0.09375"   5.060" RS La Sleeve LA196OB
                     
90 hp 80-98 4 3.500"(89mm) Straight sleeve, No ports 0.0625" 3.625" 5.550" CS La Sleeve T20OB
115 hp 80-98 4 3.500"(89mm) Straight sleeve, No ports 0.09375" 3.6875" 5.550" CS La Sleeve LA20OB
GT100 hp Cross Flow 93 4 3.500"(89mm) Straight sleeve, No ports 0.125" 3.750" 5.550" CS La Sleeve L20OB
GT100 hp Cross Flow 93 4 3.500"(89mm) Straight sleeve, No ports       CS La Sleeve L20OB+20
GT100 hp Cross Flow 93 4 3.500"(89mm) Straight sleeve, No ports       CS La Sleeve L20OB+30
GT100 hp Cross Flow 93 4 3.500"(89mm) Straight sleeve, No ports   3.628" 5.125" CS Advanced 1000SA
GT100 hp Cross Flow 93 4 3.500"(89mm) Straight sleeve, No ports .020 over size   3.690" 5.125" CS Advanced 1000SB
GT100 hp Cross Flow 93 4 3.500"(89mm) Straight sleeve, No ports .040 over size   3.753" 5.125" CS Advanced 1000SC
GT100 hp Cross Flow 93 4 3.500"(89mm) Flanged sleeve, no ports 1.25" thick flange   3.628" 5.125" CS Advanced 1000FA
GT100 hp Cross Flow 93 4 3.500"(89mm) Flanged sleeve .020 over size   3.690" 5.125" CS Advanced 1000FB
GT100 hp Cross Flow 93 4 3.500"(89mm) Flanged sleeve .040 over size   3.753" 5.125" CS Advanced 1000FC
                     
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (PORT SIDE) 0.09375" 3.800" 5.060" RS La Sleeve LA133OB
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (PORT SIDE) .020 Over Size 0.09375" 3.820" 5.060" RS La Sleeve LA133OB+20
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (PORT SIDE) .030 Over Size 0.09375" 3.830" 5.060" RS La Sleeve LA133OB+30
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (STBD. SIDE) 0.09375"   5.060" RS La Sleeve LA134OB
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (STBD. SIDE) .020 Over Size 0.09375"   5.060 RS La Sleeve LA134OB+20
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (STBD. SIDE) .030 Over Size 0.09375"   5.060 RS La Sleeve LA134OB+30
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (PORT SIDE)   3.800" 5.075" RS Advanced 1097PSA
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (PORT SIDE) .020 Over Size   3.820" 5.075" RS Advanced 1097PSB
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (STBD. SIDE)   3.800" 5.075" RS Advanced 1097SSA
90 hp 60 Degree Fast Strike 95-99 4 3.600"(91mm) Straight sleeve, with ports (STBD. SIDE) .020 Over Size   3.820" 5.075" RS Advanced 1097SSB
                     
115 hp 74-94 4 3.500"(89mm) Straight sleeve without ports   3.628" 5.075" CS Advanced 1000SA
125 hp 71-72 4 3.500"(89mm) Straight sleeve without ports .020 Over Size   3.690" 5.075" CS Advanced 1000SB
135 hp 73-Up 4 3.500"(89mm) Straight sleeve without ports .040 Over Size   3.753" 5.075" CS Advanced 1000SC